A Double Front Derailer on the Kahuna
August 27th, 2010 / Author: gregI’ve been trying to sort out the gearing on my MTB – a Kona Big Kahuna. It came with pretty standard MTB gearing – 11-34 tooth cassette, and 22/32/44 chain rings. The big chain ring was the first thing to go, replaced by a bash ring. I’d never use it, and I’d rather have better clearance and less holes in my right leg.
On my typical rides I don’t use the little chain ring much, if at all, so I thought about getting ride of it, as well as the front derailer and shifter, making the bike simpler and lighter, as well as less controls to clutter the bars. I had done this on my old 26″ bike, and the lighter I get, the easier it is to live without the granny ring. But I there are still some climbs that I can do better with the granny ring, and on some days my knees complain, and it’s nice to let them rest by spinning up hills.
The main problem with my two-ring set up is that the front derailer overlaps the tire, and since I’ve switched to 2.35 tires, it’s kind of annoying. Without the large ring, there’s no need for the overlap – this picture shows the gap between the bash ring and the outer part of the cage:
The cage has a rivet in exactly the wrong place (note the red dot in the above picture. Here’s how it lines up with the tire:
Either I needed to modify the cage somehow, or look for a smaller, double-chaining derailer. After a bit of looking, I noticed Shimano sells one to go with the two-ring (22/36) version of the SLX crank – The FD-M665/667. I found one for $36 delivered, and installed it today. Here’s how it looks. The cage matches the bash ring nicely:
And the tire clearance is all the way back to the chain stay. I’m betting I can get 2.4s or bigger on there now for the snow!

The only minor complication was that the clamp partially covers the lower water bottle mount. The top-swing might avoid this, but I don’t use the mount so I just removed the bolt.








